Automatic Hot Knife Film Laminating Machine KFM-106MC

 

Technical Parameter

Max. sheet size	W1060×L1200mm Min.
Sheet size	W320×L290mm Suitable
Sheet thickness	105-500 g/m2
Mechanical speed	100 m/min, or 9,000 sheets/hour
Feeder pile height	1300 mm
Installed power	70kW
Actual production power consumption	28-35kW/h
Overall dimensions	11200×2100×2900mm

 

                                                                     KFM-106MC, photos of workshop

Automatic paper feeder

Servo motor is used to control the overlap size, which can be controlled within ± 2mm;

Four suction and four delivery Feeder head, the paper straightness can reach ± 2mm;

 

It is driven by shaftless servo motor with long service life. The front and rear positions of Feeder can be automatically adjusted.

 

The overlap joint adopts servo technology to ensure the paper feeding accuracy;

Feeder bridge crossing adopts the whole conveyor belt without paper jam.

Including double guarantees of air suction and pressing wheel, high-speed paper feeding and no paper displacement.

Powder removing mechanism and film laminator

Electric powder removing mechanism Powder removal mechanism: single electric powder removal, automatic constant temperature heating. There will be dust on the surface of the printed matter, which will affect the quality of the lamination. You can choose the electric powder removal mechanism.

Film laminator unit It is the core part of a film laminating equipment. The main technical difficulties include: manufacturing and processing accuracy of key parts such as super mirror pressing steel roller, main pressure rubber roller and large-diameter drying roller, what glue coating method is used to save cost and ensure film laminating quality, how to maintain constant temperature and pressure throughout the film laminating process, and how to save energy cost, These key technologies directly affect the quality of laminated products and the actual interests of customers.

Film laminator

Special technology: heat transfer oil roller internal circulation system of mold temperature machine

Advantages: less temperature difference on the rolling surface, good constant temperature effect in high-speed operation

The large-diameter roller for drying the film adopts advanced heating lamp to keep the temperature constant, and the roller surface temperature is balanced and lasting. Combined with hot air to dry the film, the water-based glue can be cured quickly to achieve the purpose of high-speed film lamination; The roller surface adopts non adhesive high temperature resistant material technology, which has long service life and easy cleaning;

 

Special technology: heat transfer oil roller internal circulation system of mold temperature machine

Advantages: less temperature difference on the rolling surface, good constant temperature effect in high-speed operation

The temperature of the mirror heating roller with a diameter of 380mm is constant by the mold temperature machine; There is a hot oil circulation mechanism inside the roller; The roller diameter is large, the temperature is average, the heat constant temperature effect is good, the lamination hot pressing time is long, and the lamination effect is good.

 

Special technology: heat transfer oil roller internal circulation system of mold temperature machine.

 

Laminating unit: gluing mechanism

 

The glue coating roller adopts steel roller With imported high-precision bearings, the glue on the roll surface is uniform, suitable for high-speed operation and wear-resistant surface; Glue coating accuracy can be controlled within ± 0.0025mm; High precision operation, no movement, no glue rod.

Automatic Cutting Machine: Hot Knife Cutting

Fly-cutter	Hot knife cutting
	Sheets drawing and cutting machine Flattening mechanism: Thin paper unfolding mechanism to prevent thin paper from rolling up after film laminating;

 

Automatic cutting machine: scissors type cutting mechanism

New pattern scissors type cutting mechanism:

It adopts unidirectional (one-way) lifting paper drawing roller technology, which is suitable for high-speed film lamination cutting of various sizes, with stable effect, simple operation and no film raw edge;

 

 

 

Automatic paper stacker

Reasonable structure and simple operation

Two way,  single sheet or multi sheet pneumatic paper beater

 

The conveyor belt has wave pressing function, which can increase the paper stiffness in thin paper production, and quickly and stably transfer and receive paper;

 

 

The paper receiving table is equipped with deceleration function to prevent thick paper from damaging the paper edge;
When the paper is double, it includes a rejection mechanism. In case of double sheets or continuous sheets, the photoelectric signal feedback is detected, and the paper receiving belt accelerates instantaneously to cooperate with the blowing action to make the double sheets fly away from the paper receiving table.